Powder Metal Bevel Gears-Jetvision

Description

Powder Metal Bevel Gears are transmission components designed to transfer power between intersecting shafts.

Key Features:

Conical Design: Perfect for right-angle power transmission.

Compact Structure: Suitable for limited-space operations.

High Precision: Ensures seamless integration and performance stability.

Hunan Jetvision

PM technology is ideal for bevel gears requiring:

Complex geometries

High production efficiency

Reduced manufacturing costs

Available Materials

Stainless Steel	304L, 316L, 17-4 PH, 420, 430, 440
Titanium Alloy	Ti-6Al-4V
Superalloys	Inconel, Hastelloy, Co-based Low Alloy Steels, 2-8% Ni (4600, 4650)
Magnetic Alloys	2-6% Si-Fe, 50% Ni-Fe, 50% Co-Fe
Controlled Expansion Alloys	Fe-36Ni (Invar), F-15 (Kovar)
Electrical Materials	Pure Copper, Beryllium-Copper, Brass
Tool Steels	AISI M2, M3/2, M4, T15, M42, D2
Heavy Alloys	Tungsten-Copper, W-Fe-Ni, Molybdenum-Copper, Custom compostions to suit customer specifications

Material selection can be customized according to strength, wear resistance, corrosion resistance, and magnetic performance requirements.

Key Advantages:

Near-Net Shape Production

Complex tooth structures can be manufactured efficiently.

Excellent Cost Performance

Lower production costs compared with machining.

High Production Efficiency

Suitable for OEM applications.

Powder Metallurgy is particularly suitable for medium-complexity gears and high-volume production where cost efficiency is critical.

For highly intricate geometries such as miniature gears, multi-level gear systems, internal undercuts, thin-wall structures, and integrated transmission components, Metal Injection Molding (MIM) may provide a more suitable manufacturing solution.

This complementary manufacturing capability allows us to provide both Powder Metallurgy and Metal Injection Molding solutions according to customer performance and cost requirements.

Geometry Features	PM	MIM
Small module geas(<0.5)	Limited	Excellent
Internal undercuts	Difficult	Excellent
Multi-level gears	Limited	Excellent
Thin wall structures(<0.5mm)	Difficult	Excellent
Cross holes	Limited	Excellent
Miniature gears(<10mm OD)	Difficult	Excellent
Integrated assemblies	Limited	Excellent
Helical internal gears	Very diffcult	Excellent
Complex planetary gears	Limited	Excellent

For miniature gears, multi-level gears, integrated transmission components, and highly intricate designs, please also explore our Metal Injection Molding Gear Solutions.

MIM Bevel Gears

FAQ:

Can PM produce bevel gears with complex geometries?

Yes. Powder Metallurgy is particularly suitable for producing medium-sized bevel gears economically.

What is the difference between Powder Metal gears and MIM gears?

Powder Metallurgy gears are generally preferred for medium and large production volumes of simple to moderately complex transmission components due to their excellent cost efficiency and larger size capability.

Metal Injection Molding gears are more suitable for miniature and highly complex components requiring intricate geometries, thin walls, undercuts, or integrated functional features.

By offering both technologies, we can recommend the most suitable manufacturing process based on component geometry, performance requirements, production volume, and target cost.

Application